EFFICIENT AND RELIABLE
Nutritional Fortified Rice Kernels (FRK) making machine is developed to meet the demands of food nutrition. This production line is improved to avoid the loss of nutritional in the rice which is made by the traditional rice processing. It has characters of high automatic, easy operation, energy saving and environmental protection.
The raw materials for artificial rice processing can be rice, black rice, buckwheat and other grains(broken rice and rice bran can be reused). You can also add additional nutrient components, such as vitamins, minerals etc. After extruding, forming and drying, you can get the nutritional artificial rice, which is eaten same as natural rice is fortified rice is a grain product made to resemble rice.
It is usually made from broken rice, sometimes with the addition of other cereals, and often fortified with micronutrients, including minerals such as iron and zinc and vitamins, such as vitamin A and vitamin B. For this process, the broken rice and rice bran can be reused. Process for making artificial rice grains, comprises a mixture of rice flour, water and oil in extruder, forming into rice-grain shape, drying and cooling in low temperature. The technique makes it feasible to avoid the loss of nutrition.
- Mixer
- Screw Conveyor
- Twin-Screw Extrude
- Vibrating Feeder
- Air Conveyor
- Drye
- Hoister
- Vibrating Feeder
- High-Temperature Inflated Oven
- Hoister
- Microwave Dryer
- Cooling Machine
| Capacity on Paddy | Power (HP) | Control System | Weight (kg) | Computerised |
|---|---|---|---|---|
|
100-500 kg/hr |
50 HP |
PLC Control |
1800 |
Yes
|
| Automatic | Voltage | Raw Material | Material | Installation |
|---|---|---|---|---|
|
Yes |
415 |
Rice |
Stainless Steel |
Free Stand |
| No. | Name | Technical parameter | Features/Use | Picture |
|---|---|---|---|---|
|
1 |
Milling machine (with cyclone & 7.5 hp blower) |
SS Material Crushing power- 22kw Blower power- 5 kw Quantity-1 Capacity- 800kg per hour |
To crush broken rice
|
|
|
2 |
Flour Mixer |
Power:7.5 kw Cap.:250-300kgs/ batch Horizontal type Stainless Steel Material Quantity-1 |
To mix the crushed material with water & other additives |
|
|
3 |
Screw Conveyer |
Power: 2.2kw Capacity: Match with the extruder Housing SS 133mm,SS Screw With cleaning window Quantity-1 |
To transport the raw material to Extruder |
|
|
4 |
Twin Screw Extruder |
Model: SFT78 Power: main
90kw+Feed
0.75kw+33kw
heating(7 Heatung
elements+1 water
section)+0.10w Fan
Capacity:600 kg/h
Dimension:
5200x1000x2200mm
Touch PLC –wecon
Standalone control
German technology
All main electrical
parts imported and
main motor Siemens
Temp. adjustable
Screw Dia.:78mm,
length 2184mm
Ld ratio – 28:1
Quantity-1 |
To produce
different sizes
of fortified rice |
|
|
5 |
Air conveyor
With Cyclone |
Power: 5.5kw
Capacity: Match with the
extruder
Tube Diameter:159mm
SS Material
Quantity-1 |
To transport
the
material from
Extruder to
Vibrating Sieve |
|
|
6 |
Vibratory
Sieve |
Power: 0.12kw
with 2 x 3kw blowers
Capacity: Match with the
extruder,Length 4500mm
Quantity-1 |
To spread the
produced
fortified rice |
|
|
7 |
Air conveyor
(Negative
pressure
type) with
Cyclone &
Air lock |
Power: 5.5kw
Capacity: Match with the
extruder
Tube Diameter:159mm
SS Material
Quantity-1 |
To transport
the material to
Dryer |
|
|
8 |
Electric Dryer |
Electric heating
power:120kw
With hot circulation system
Driving power:6x2.2kw
Capacity:600 kg/hx2
Mesh Belt width:1200mm
7layer,11 meters dryer with
swing system (Spreader
system)
SS matrial/ Teflon as per
your requirement
Quantity-1 |
To dry the
produced
product |
|
|
9 |
Cooling line |
Driving
Power:0.55kw
Capacity:Match
with the extruder
Dimension:5000
x 900 x 1500mm
Mesh Belt width:
600 mm
2 x 3kw blowers
SS Material/ Teflon as per
your requirement
Quantity-1 |
To cool down
the finished
product |
|
|
10 |
Cooling
Tower and
chiller
|
COOLING TOWER- 1 PC
COOLING CHILLER- 1 PC Capacity:Match with the extruder Quantity-1 SET |
To be connected
with the
extruders for
barrel cooling,to
keep low
temperature for
pellet |
|
|
11 |
Elevator |
5” BUCKET SIZE
21 FEETS HEIGHT
POWER- 0.75 Kw
Made in SS |
For feeding
broken rice to
pulverizer |
|
